KETs Impact: The CONSENS Project

The recent SusChem White paper ‘Impact: Key Enabling Technologies (KETs) in Horizon Europe’ included a number of success stories highlighting publicly funded innovation involving KETs and the SusChem News blog is featuring a selection of these fruitful 'SusChem inspired' initiatives.

KETs are technologies selected for their ability to address global challenges, support the development of new products, and stimulate economic growth.

Sustainable chemistry is essential to the technological advance of KETs including advanced materials, advanced manufacturing technologies, industrial biotechnology, micro and nanoelectronics, nanotechnology and photonics. SusChem's key enabling technologies provide the critical building blocks for the solutions needed to achieve a sustainable low carbon circular economy. You can find out more here.

Our first highlighted success story is on the SPIRE Horizon 2020 project CONSENS (Integrated Control and Sensing for Sustainable Operation of Flexible Intensified Processes) that has paved the way for the factory of the future by developing novel sensors and integrated process control techniques.

Sustainable operation of flexible intensified processes 

Digital technologies enable the migration from batch to flexible continuous intensified processes

Public funding facilitates the fruitful collaboration of seven companies from the chemical industry and eight excellent European partners from academia, research and technology

The future competitiveness of the European chemical industry depends on its ability to deliver high quality and high value products at competitive prices in a sustainable fashion, and to adapt quickly to changing customer needs. The use of flexible intensified continuous processes is a promising strategy towards this goal, because they give access to new and difficult to produce chemical compounds, lead to better product uniformity and reduce the consumption of raw materials and energy drastically. Moreover, it facilitates flexible and mobile production in more efficient and smaller plants and enables companies to bring new products quickly to the market. As an analysis within the former SusChem flagship project F³ Factory has shown, a fully automated process operation is a prerequisite to realise these benefits.

Therefore, the main goal of the CONSENS project was to advance the continuous production of high-value products that meet high quality demands in flexible intensified continuous plants by introducing novel digital technologies such as: new online sensors with capabilities that are not available on the market, novel closed-loop control methods for flexible operation and high-quality levels, as well as data-based and simulation-based methods to ensure optimal operation of the controlled system.

How was the breakthrough innovation achieved? 

The development work was steered by the needs of the industrial partners. Three commercially relevant case studies were selected that reflect the requirements: an intensified pharmaceutical synthesis, a continuous polymerisation process, and the continuous formulation of complex liquids. The key success factor was to consider sensors, closed-loop control, monitoring solutions, soft-sensors, and process dynamics in an integrated approach. This led to holistic control solutions that were validated very successfully in the pilot plants.

KETs

Impact
From the results achieved in the three case studies, we can conclude financial savings of EUR 265 million/year, a reduction of CO2 emissions by more than 490 000 tonnes/year, and less consumption of non-renewable raw materials of 176 000 tonnes/year in the related industries in Europe by enabling the migration from traditional batch processes to flexible intensified continuous processes.

It is expected that the market share of European chemical production plants on the global market will increase by ca. 3% due to better quality, innovative products and higher competitiveness.

More information
CONSENS – Integrated Control and Sensing for Sustainable Operation of Flexible Intensified Processes (Horizon 2020/ SPIRE GA number 636942).

Read the SusChem White Paper ‘Impact: Key Enabling Technologies (KETs) in Horizon Europe’

News from RoadToBio: Nine new BioBased Opportunities and a New Survey

The RoadToBio project is developing different business cases to show the possibilities for greater use of biobased feedstock and materials in the chemical industry, the barriers which hinder market uptake for biobased products and how to overcome them. as part of this the project conducted a  webinar in mid-July that is now available for all. 

Nine new biobased opportunities identified for the Chemical Industry

The BBI-JU funded Horizon 2020 project RoadToBio has as its main main goal the development of a Roadmap to show the path to increase the bio-based share up to 25%  in the chemical industry by 2030.

The project has identified nine business cases that exemplify the possibilities for the chemical industry to produce more biobased products. For further information please follow the link and listen to a webinar held by the consortium on July 11 to present these nine business cases.

Survey on key barriers and hurdles on biobased products – what is your opinion?
Another feature of the RoadToBioproject is the involvement of stakeholders from the chemical industry, academia, NGOs as well as governmental bodies from the very start of the project. Currently the project is on the barriers which hinder market uptake for biobased products.

For this the project has developed a survey to give the different stakeholders the opportunity to share their opinions and to communicate them with greater impact. The project is seeking your input and opinion on significant barriers to biobased products that hinder market uptake.

Do you want to be part on the journey to a bioeconomy-based future? If so, complete the survey by the 31 August and return it back to the RoadToBio consortium. More information on the survey is available here.

More on RoadToBio
How can the chemical industry in Europe meet the challenges in global markets while becoming more sustainable at the same time? RoadToBio is a Horizon2020 project funded via the Biobased Industries JU that aims to pave the way for the European chemical industry towards a higher biobased portfolio and competitive success based on the benefits offered by the bioeconomy. The Project will deliver a roadmap for the chemical industry that will specify benefits as well as barriers towards a biobased economy to meet societal needs in 2030.

RECREATE launches Green Horizons Scoreboard

RECREATE (REsearch network for forward looking activities and assessment of research and innovation prospects in the fields of Climate, Resource Efficiency and raw mATErials) is a FP7 project led by the Joint Institute for Innovation Policy (JIIP) in which Cefic was a partner. RECREATE established and managed a large network of key stakeholders in the fields of Climate Action, Resource Efficiency and Raw Materials. The project has just ended in June 2018.

One of the key elements of the RECREATE project was the development of the RECREATE Green Horizons Scoreboard. The scoreboard gives access to a unique combination of indicators on innovation systems for sustainability, covering EU28 and additional European countries. The scoreboard allows users to make comparative analyses on sustainability innovation across countries, years and innovation systems.

To show potential users the possibilities provided by the Scoreboard, RECREATE has produced an instructional video that takes users through a number of example analyses.

More about RECREATE

The overall objective of RECREATE was to support the development of the European Union’s research funding programme Horizon 2020, with a specific focus on “Societal Challenge 5: Climate Action, Resource Efficiency and Raw Materials”, by providing a concrete evidence base.

To achieve this, RECREATE built on the following specific objectives:

• Assessing the impact of potential break-through innovations in the relevant fields
• Developing scenarios and analysing trends that help to define research and innovation priorities
• Benchmarking Member States' performance in the relevant fields
• Creating and maintaining a broad network of stakeholders that get involved in the above activities
• Transmitting the knowledge produced by the project effectively to policy-makers and other target groups

RECREATE will provide evidence and intelligence concerning the future directions of these research fields. Watch the video below to find out more or go to the RECREATE project website.

SusChem and KETs in Horizon Europe

SusChem has updated and enlarged its position paper on the potential impact of Key Enabling Technologies (KETs) in the next EU Research and Innovation (R&I) Framework Programme: Horizon Europe. The paper, originally published in February, outlines SusChem’s views on KETs in relation to sustainable chemistry and now includes 11 case study examples derived from SusChem inspired FP7 and Horizon 2020 projects.

The paper 'Impact: Key Enabling Technologies in Horizon Europe' calls for strong support for EU future technology competitiveness and argues that sustainable chemistry is essential for the technological advance of many KETs from advanced materials to photonics and industrial biotechnology.

SusChem believes that that Horizon Europe should firmly embrace KETs as drivers of technology development for jobs and growth and the white paper focuses on their potential positive impact on society.

KETs of specific interest to SusChem, such as advanced materials, advanced process technologies and industrial biotechnology, are essential to address societal challenges and accelerate the development of a low-carbon economy, circular economy and enable the energy transition.

SusChem also recognises the need to integrate digital technologies into process technologies, materials development and new business models. SusChem believes that synergies between current KETs and new digital KETs can accelerate the creation of new markets, growth and jobs.

Create, develop, leverage

The SusChem White Paper details the major technology developments and initiatives needed to:

• Create Advanced Materials for use in energy efficiency (e.g., light weight), renewable electricity production and energy storage (e.g., batteries elements), or smart functionalities responding to stimuli (e.g., self-repair).
• Develop Advanced Process Technologies, including Industrial Biotechnology, for more sustainable production including through utilisation of alternative carbon feedstock (waste, biomass, CO2) and alternative energy sources.
• Leverage Digital Technologies for use in advanced process control and materials modelling, to enable disruptive business models and to create new customer experiences.

Examples

All three areas give examples of how the KETs can make a difference to achieving societal policy goals and are illustrated by case study examples from completed SusChem projects.

The paper calls for on the European Commission to ensure strong support for KETs in Horizon Europe. You can download and read the report here.

Watch the #suschem2018 Highlights Video

A highlights video of the 2018 SusChem Stakeholder Event (#suschem2018) is now available. On June 20, at its 16th Annual Stakeholder event in Brussels, the European Technology Platform for Sustainable Chemistry (SusChem) started the collaborative process to build a new Strategic Innovation and Research Agenda (SIRA) focusing on the forthcoming Horizon Europe framework programme.

The short video features interviews with Markus Steilemann, SusChem Chairman and CEO at Covestro AG; Signe Ratso, Deputy Director-General, Directorate Research and Innovation at the European Commission; Christine Maul, Head of Advanced Process Control Technology at Covestro; Martin Stephan, Deputy CEO at Carbios; and Bertrand Fillon, General director of research at Innovation Plastics Composites (IPC).

The SusChem stakeholder event was a great opportunity to underline SusChem’s role and vision under Horizon Europe. The keynote speech given by the European Commission presented the novel elements and opportunities in the new framework programme (2021-2027). Focusing on priorities for advanced materials, advanced processes and associated digital technologies, the initial task of identifying technology priorities was initiated. The SusChem innovation ecosystem was also boosted by the addition of three new National Technology Platforms (Bulgaria, Finland and Sweden). The day was completed with a lively and provocative panel discussion on how to leverage the strength of the innovation ecosystem as a whole to boost the competitive position of Europe in Research and Innovation.

Save the Date: SusChem #Brokerage2018 will take place on 23 October

SusChem has confirmed that the SusChem 2018 Brokerage Event will be held on Tuesday 23 October 2018 at Hotel Le Plaza in Brussels. SusChem #Brokerage2018 will cover published calls relevant to the sustainable chemistry community in the remaining two years of the Horizon 2020 programme.

Save the date – 23 October 2018 now! More information on the Brokerage event will be available via the SusChem website – www.suschem.org – soon and relayed via our social media channels.

Horizon 2020 programme 2018-2020
An outline of the last phases of Horizon 2020 programme was published by the European Commission in October 2017.

Focus area of high interest for sustainable chemistry include:

• 'Building a low Carbon, Climate-resilient Future' (EUR 3.3 billion budget), will aims to align research and innovation investments with the climate change objectives of the Paris Climate Agreement as well as with the United Nations' Sustainable Development Goals (SDGs).The focus area will support the development of solutions to achieve carbon neutrality and climate resilience by the second half of the century. Over EUR two billion will be invested in the four strategic priorities identified in the Accelerating Clean Energy Innovation Communication, namely renewables, energy efficiency in buildings, electro-mobility and energy storage solutions – with an emphasis on the next generation of batter technologies. SusChem has recently published its views on the innovations required in this area – link to battery paper.
• 'Connecting economic and environmental gains – the Circular Economy' (EUR 941 million budget) will support the Commission's ambitious Circular Economy package and make a strong contribution to sustainable development goals, climate action, resource efficiency, jobs and growth, and industrial competitiveness.
• 'Digitising and transforming European industry and services' (EUR 1.7 billion budget) will address the combination of digital technologies with innovations in other technological areas, as emphasised in the Digital Single Market strategy. This field offers huge opportunities for increasing industrial competitiveness, to create growth and jobs and to address a range of societal challenges.

Register now for final CarbonNext event!

The final event for the SPIRE project CarbonNext will be held on Tuesday 17 July at the Commission’s Covent Garden Building in Brussels. This is the perfect opportunity to learn about the potential of carbon dioxide and carbon monoxide as alternative carbon feedstocks for the European industry, but be quick as registration officially closes today – 6 July 2018.

The two-year SPIRE/ Horizon 2020 CSA project CarbonNext addresses alternative carbon feedstocks for the process industry with a specific focus on the use of carbon dioxide and carbon monoxide.

The final event will discuss the potential of these alternative feedstocks for the European industry. It will present the project’s findings and current relevant initiatives at European and Member states level.

The final conference will have speakers from industry, academia as well as policy makers from the European Commission. The main results from CarbonNext will be accompanied by presentations from industrial representatives to show the relevance and transfer of scientific results and industrial needs and to discuss ecological challenges and the economic potential behind the identified opportunities. 

Presentations include the SusChem inspired PHOENIX initiative and ‘CO2 as an alternative feedstock for sustainable chemistry’ from SusChem board member Pierre Barthelemy of Cefic.

Learn more about the whole carbon value chain – from mapping of CO/CO2 all over Europe, identified processes and products where alternative carbon sources can be used – and get in touch with an interdisciplinary network of CCU stakeholders.

The event will also provide the perfect opportunity to debate gaps and research needs in this domain, as well as timelines and roadmaps, with an eye on potential relevant activities in the framework of the upcoming Research and Innovation framework programme Horizon Europe.

If you are interested to join, please register as soon as possible!